Management Accounting Solved Question Papers 2013 [Gauhati University Solved Papers BCOM 5th SEM]

Management Accounting Solved Question Papers 2013 
[Gauhati University Solved Papers BCOM 5th SEM]

Full Marks: 80
Time Allowed: 3 hours
Answer either in English or Assamese

The figures in the margin indicate full marks for the questions

1. (a) State whether the following statements are True or False:     1x5=5

1) Management Accounting is an integral part of management.

Ans: True

2) In modern business management accounting is compulsory.

Ans: False, it is normally used by big organisation

3) Marginal cost is the aggregate the prime cost plus variable cost.

Ans: True

4) Functional budgets are prepared by the Budget Committee of the business.

Ans: True

5) Idle time variance is always unfavourable.

Ans: True

(b) Fill in the blank with appropriate word/words:          1x5=5

1) In marginal costing only _____ costs are charged to production.

Ans: Variable cost

2) If contribution is greater than fixed costs, the excess is known as _____.

Ans: Profit

3) Flexible budget changes with the change in _____.

Ans: the level of activity

4) The difference between actual cost and standard cost is known as _____.

Ans: Variance

5) Standard cost is a _____ cost.

Ans: Predetermined cost

(c) Write brief answers to the following in about 50 words each:     2x5=10

1) Write the meaning of Budgetary Control.

Ans: Budgetary control is the process of preparation of budgets for various activities and comparing the budgeted figures for arriving at deviations if any, which are to be eliminated in future. Thus budget is a means and budgetary control is the end result. Budgetary control is a continuous process which helps in planning and coordination. It also provides a method of control.

2) Write two advantages of Management Accounting.

Ans: The advantages of management accounting are summarized below:

a)      Helps in Decision Making: Management accounting helps in decision making such as pricing, make or buy, acceptance of additional orders, selection of suitable product mix etc. These important decisions are taken with the help of marginal costing technique.

b)      Helps in Planning: Planning includes profit planning, preparation of budgets, programmes of capital investment and financing. Management accounting assists in planning through budgetary control, capital budgeting and cost-volume-profit analysis.

3) Write two characteristics of Marginal Costing.

Ans: The main Features (Characteristics) of Marginal Costing are as follows:

1. Cost Classification: The marginal costing technique makes a sharp distinction between variable costs and fixed costs. It is the variable cost on the basis of which production and sales policies are designed by a firm.

2. Managerial Decisions: It is a technique of analysis and presentation of costs which help management in taking many managerial decisions such as make or buy decision, selling price decisions etc.

4) Meaning of Variance analysis.

Ans: Variance analysis is the process of analysing variance by sub-dividing the total variance in such a way that management can assign responsibility for off standard performance. It, thus, involves the measurement of the deviation of actual performance from the intended performance. That is, variance analysis is a tool to measure performances and based on the principle of management by exception. In variance analysis, the attention of management is drawn not only to the monetary value of unfavourable and favourable managerial performance but also to the responsibility and causes for the same. After the standard costs have been fixed, the next stage in the operation of standard costing is to ascertain the actual cost of each element and compare them with the standard already set. Computation and analysis of variances is the main objective of standard costing. Actual cost and the standard cost is known as the ‘cost variance’.

5) Write two points of distinctions between fixed budget and Flexible budget.

Ans: Difference between Fixed Budget and Flexible Budget

 

Fixed Budget

Flexible Budget

1.

It does not change with actual volume of activity achieved. Thus it is known as rigid or inflexible budget.

It can be recasted on the basis of activity level to be achieved. Thus it is not rigid.

2.

It operates on one level of activity and under one set of conditions. It assumes that there will be no change in the prevailing conditions, which is unrealistic.

It consists of various budgets for different levels of activity.

 Also Read Management Accounting Solved Papers Gauhati University

Management Accounting Solved Papers' 2012

Management Accounting Solved Papers' 2013

2. Write short notes on any four of the following:       5x4=20

1) Five points of differences between Financial Accounting and Management Accounting.

Ans: Difference between Financial Accounting and Management Accounting

The accounting system concerned only with the financial state of affairs and financial results of operations is known as Financial Accounting. It is the original form of accounting. It is mainly concerned with the preparation of financial statements for the use of outsiders like creditors, debenture holders, investors and financial institutions. The financial statements i.e., the profit and loss account and the balance sheet, show them the manner in which operations of the business have been conducted during a specified period.

Management accounting makes use of the cost accounting concepts, techniques and data. The functions of cost accounting and management accounting are complimentary. In cost accounting the emphasis is on cost determination while management accounting considers both the cost and revenue. Though it appears that there is overlapping of areas between cost and management accounting, the following are the differences between the two systems.

Basis

Financial accounting

Management accounting

a)      Objectives

The main objective of financial accounting is to supply information in the form of profit and loss account and balance sheet to outside parties like shareholders, creditors, government etc.

The main objective of management accounting is to provide information for the internal use of management.

 

b)      Performance

Financial accounting is concerned with the overall performance of the business.

Management accounting is concerned with the departments or divisions. It report about the performance and profitability of each of them.

 

c)       Data

Financial accounting is mainly concerned with the recording of past events.

Management accounting is concerned with future plans and policies.

d)      Nature

Financial accounting is based on measurement.

Management accounting is based on judgment.

e)      Accuracy

Accuracy is an important factor in financial accounting.

Approximations are widely used in management accounting.

2) Cost-volume-profit analysis.

Ans: Cost-Volume-Profit analysis is analysis of three variables i.e., cost, volume and profit which  explores the relationship existing amongst costs, revenue, activity levels and the resulting  profit. It aims at measuring variations of profits and costs with volume, which is significant for business profit planning.

CVP analysis makes use of principles of marginal costing. It is an important tool of planning for making short term decisions.  The following are the basic decision making indicators in Marginal Costing:

(a) Profit Volume Ratio (PV Ratio) / Contribution Margin ratio

(b) Break Even Point (BEP)

(c) Margin of Safety (MOS)

(d) Indifference Point or Cost Break Even Point

(e) Shut-down Point

Assumptions in CVP analysis

The assumptions in CVP analysis are the same as that under marginal costing.

a)      Cost can be classified into fixed and variable components.

b)      Total fixed cost remain constant at all levels of output

c)       The variable cost change in direct proportion with the volume of output

d)      The product mix remains constant

e)      The selling price per unit remains the same at all the levels of sales

f)       There is synchronization of output and sales, i.e., whatever output is produced , the same is sold during that period.

3) Five objectives of Budgetary control.

Ans: Objectives of Budgetary Control: The following are the objectives of a budgetary control system:

a)      Planning: A budget provides a detailed plan of action for a business over definite period of time. Detailed plans relating to production, sales, raw material requirements, labour needs, advertising and sales promotion performance, research and development activities, capital additions etc., are drawn up. By planning many problems are anticipated long before they arise and solutions can be sought through careful study. Thus most business emergencies can be avoided by planning. In brief, budgeting forces the management to think ahead, to anticipate and prepare for the anticipated conditions.

b)      Co-ordination: Budgeting aids managers in co-coordinating their efforts so that objectives of the organisation as a whole harmonise with the objectives of its divisions. Effective planning and organisation contributes a lot in achieving coordination. There should be coordination in the budgets of various departments. For example, the budget of sales should be in coordination with the budget of production. Similarly, production budget should be prepared in co-ordination with the purchase budget, and so on.

c)       Communication: A budget is a communication device. The approved budget copies are distributed to all management personnel who provide not only adequate understanding and knowledge of the programmes and policies to be followed but also gives knowledge about the restrictions to be adhered to. It is not the budget itself that facilitates communication, but the vital information is communicated in the act of preparing budgets and participation of all responsible individuals in this act.

d)      Motivation: A budget is a useful device for motivating managers to perform in line with the company objectives. If individuals have actively participated in the preparation of budgets, it act as a strong motivating force to achieve the targets.

e)      Control: Control is necessary to ensure that plans and objectives as laid down in the budgets are being achieved. Control, as applied to budgeting, is a systematized effort to keep the management informed of whether planned performance is being achieved or not. For this purpose, a comparison is made between plans and actual performance. The difference between the two is reported to the management for taking corrective action.

4) Production budget.

Ans: Production Budget

Production budget is usually prepared on the basis of sales budget. But it also takes into account the stock levels desired to be maintained. The estimated output of business firm during a budget period will be forecast in production budget. The production budget determines the level of activity of the produce business and facilities planning of production so as to maximum efficiency. The production budget is prepared by the chief executives of the production department. While preparing the production budget, the factors like estimated sales, availability of raw materials, plant capacity, availability of labour, budgeted stock requirements etc. are carefully considered.

After preparation of production budget, this budget is prepared. Production cost budgets show the cost of the production determined in the production budget. Cost of production budget is grouped in to material cost budget, labour cost budget and overhead cost budget. Because it break up the cost of each product into three main elements material, labour and overheads. Overheads may be further subdivided in to fixed, variable and semi-fixed overheads. Therefore separate budgets required for each item.

 5) Advantages of standard costing.

Ans: Advantages of standard costing:

a. Cost control: Standard costing is universally recognised as a powerful cost control system. Controlling and reducing costs becomes a systematic practice under standard costing.

b. Elimination of wastage and inefficiency: Wastage and inefficiency in all aspects of the manufacturing process are curtailed, reduced and eliminated over a period of time if standard costing is in continuous operation.

c. Norms: Standard costing provides the norms and yard sticks with which the actual performance can be measured and assessed.

d. Locates sources of inefficiency: It pin points the areas where operational inefficiency exists. It also measures the extent of the inefficiency.

e. Fixing responsibility: Variance analysis can determine the persons responsible for each variance. Shifting or evading responsibility is not easy under this system.

6) Labour efficiency variance.

Ans:

3. Discuss the functions of Management Accounting.              10

Ans: Functions of Management Accounting: Main objective of management accounting is to help the management in performing its functions efficiently. The major functions of management are planning, organizing, directing and controlling. Management accounting helps the management in performing these functions effectively. Management accounting helps the management is two ways:

I. Providing necessary accounting information to management

II. Helps in various activities and tasks performed by the management.

I. Providing necessary accounting information to management:

(a) Measuring: For helping the management in measuring the work efficiency in different areas it is done on the past and present incidents with context to the future. In standard costing and budgetary any control, standard and actual performance is compared to find out efficiency.

(b) Recording: In management accounting both the quantitative and qualitative types of data are included and this accounting is done on the basis of assumptions and even those items which cannot be expressed financially are included in management accounting.

(c) Analysis: The work of management accounting is to collect and analyze the fact related to the managerial problems and then present them in clear and simple way.

(d) Reporting: For the use of management various reports are prepared. Generally two types of reports are prepared:-

a. Regular Reports

b. Special Reports.

II. Helping in Managerial works and Activities:

The main functions of management are planning, organizing, staffing, directing and controlling. Management accounting provides information to the various levels of managers to fulfill the above mentioned responsibilities properly and effectively. It is helpful in various management functions as under:-

(a) Planning: Through management accounting forecasts regarding the sales, purchases, production etc. can be obtained, which helps in making justifiable plans. The tools of management accounting like standard costing, cost -volume-profit analysis etc. are of great managerial costing, help in planning.

(b) Organizing: In management accounting whole organization is divided into various departments, on the basis of work or production, and then detailed information is prepared to simplify the thing. The budgetary control and establishing cost centre techniques of management accounting helps which result in efficient management.

(c) Staffing: Merit rating and job evaluation are two important functions to be performed for staffing. Generally only those employs are useful for the organization, whose value of work done by them is more than the value paid to them. Thus by doing cost-benefit analysis management accounting is useful in staffing functions.

(d) Directing: For proper directing, the essentials are co-ordination, leadership, communications and motivation. In all these tasks management accounting is of great help. By analyzing the financial and non-financial motivational factors, management accounting can be an asset to find out the best motivational factor.

(e) Co-ordination: The targets of different departments are communicated to them and their performance is reported to the management from time to time. This continual reporting helps the management in coordinating various activities to improve the overall performance.

Or

Describe the tools and techniques of Management Accounting needed for managerial decisions.10

Ans: Tools and Techniques Used in Management Accounting: Management accountant supplies information to the management so that latter may be able to discharge all its functions, i.e., planning organization, staffing, direction and control sincerely and faithfully. For doing this, the management accountant uses the following tools and techniques.

a)      Financial planning: Financial planning is the act of deciding in advance about the financial activities necessary for the concern to achieve its primary objectives. It includes determining both long term and short term financial objectives of the enterprise, formulating financial policies and developing the financial procedure to achieve the objectives. The role of financial policies cannot be emphasized to achieve the maximum return on the capital employed. Financial policies may relate to the determination of the amount of capital required, sources of funds, govern the determination and distribution of income, act as a guide in the use of debt and equity capital and determination of the optimum level of investment in various assets.

b)      Analysis of financial statements: The analysis is an attempt to determine the significance and meaning of the financial statement data so that a forecast may be made of the prospects for future earnings, ability to pay interest and debt maturities and profitability of a sound dividend policy. The techniques of such analysis are comparative financial statements, trend analysis, funds flow statement and ratio analysis. This analysis results in the presentation of information which will help the business executive, investors and creditors.

c)       Historical cost accounting: The historical cost accounting provides past data to the management relating to the cost of each job, process and department so that comparison may be made with the standard costs. Such comparison may be helpful to the management for cost control and for future planning.

d)      Standard costing: Standard costing is the establishment of standard costs under most efficient operating conditions, comparison of actual with the standard, calculation and analysis of variance, in order to know the reasons and to pinpoint the responsibility and to take remedial action so that adverse things may not happen again. This aspect is necessary to have cost control.

e)      Budgetary control: The management accountant uses the total of budgetary control for planning and control of the various activities of the business. Budgetary control is an important technique of directing business operations in a desired direction, i.e. achieve a satisfactory return on investment.

f)       Marginal costing: The management accountant uses the technique of marginal costing, differential costing and break even analysis for cost control, decision-making and profit maximization.

g)      Funds flow statement: The management accountant uses the technique of funds flow statement in order to analyze the changes in the financial position of a business enterprise between two dates. It tells wherefrom the funds are coming in the business and how these are being used in the business. It helps a lot in financial analysis and control, future guidance and comparative studies.

h)      Cash flow statement: A funds flow statement based on increase or decrease in working capital is very useful in long-range financial planning. It is quite possible that these may be sufficient working capital as revealed by the funds flow statement and still the company may be unable to meet its current liabilities as and when they fall due. It may be due to an accumulation of investments and an increase in trade debtors. In such a situation, a cash flow statement is more useful because it gives detailed information of cash inflow and outflow. Cash flow statement is an important tool of cash control because it summarizes sources of cash inflow and uses of cash outflows of a firm during a particular period of time, say a month or a year. It is very useful tool for liquidity analysis of the enterprise.

i)        Decision making: Whenever there are different alternatives of doing a particular work, it becomes necessary to select the best out of all alternatives. This requires decision on the part of the management. The management accounting helps the management through the techniques of marginal costing, capital budgeting, differential costing to select the best alternative which will maximize the profits of the business.

j)        Revaluation accounting: The management accountant through this technique assures the maintenance and preservation of the capital of the enterprise. It brings into account the impact of changes in the prices on the preparation of the financial statements.

k)      Statistical and graphical techniques: The management accountant uses various statistical and graphical techniques in order to make the information more meaningful and presentation of the same in such form so that it may help the management in decision-making. The techniques used are Master Chart, Chart of sales and Earnings, Investment chart, Linear Programming, Statistical Quality control, etc.

l)        Communication (or Reporting): The success for failure of the management is dependent on the fact, whether requisite information is provided to the management in right form at the right time so as to enable them to carry out the functions of planning controlling and decision-making effectively. The management accountant will prepare the necessary reports for providing information to the different levels of management by proper selection of data to be presented, organization of data and selecting the appropriate method of reporting.

4. Use Me Cosmetics Ltd. furnished the following data:

Sales (in Rs.)

Profits (in Rs.)

Year 2011

Year 2012

60,000

70,000

4,000

6,500

You are required to calculate:

1) P/V Ratio.

2) Breakeven point.

3) Profit when sales are Rs. 90,000.

4) Sales required to earn a profit of 6,000.

5) Margin of safety in the year 2012.          10

Or

Explain the following term in relation to Marginal costing:            10

1) Contribution.

2) Margin of Safety.

3) P/V Ratio.

4) Break even chart.

Ans: 1) Contribution: Contribution is the excess of sales over marginal cost. It is not purely profit. It is the profit before recovery of fixed assets. Fixed costs are first met out of contribution and only the remaining amount is regarded as profit. Contribution is an index of profitability. It has a fixed relationship with sales. Larger the sales more will be the contribution and vice versa. Contribution = Sales – Marginal cost or Fixed cost + profit.

Advantages of contribution:

a) It helps in fixation of selling price.

b) It assists in determining the breakeven point.

2) Margin of Safety: The positive difference between the sales volume and the break even volume is known as the margin of safety. The larger the difference, the safer the organization is from a loss making situation. It can be calculated either in cash or in units.

Margin of Safety can be derived as follows:

Margin of Safety = Actual Sales – Break even Sales or,

Margin of Safety (in cash) = Profit / P/V Ratio

Margin of Safety (in units) = Profit / Contribution Per unit

3) Profit/Volume Ratio: Profit-Volume Ratio expresses the relationship between contribution and sales. It indicates the relative profitability of diff products, processes and departments. Higher the P/V ratio, more will be the profit and lower the P/V ratio lesser will be the profit. Hence, it should be the aim of every concern to improve the P/V ratio which can be done by increasing selling price, reducing variable cost etc.

It can be calculated as follows:

P/V ratio = (S – VC)/ S  X 100

= Contribution / Sales X 100

= Change in profit or loss / Change in sales

4) Break-even chart: The break-even chart is a graphical representation of cost-volume profit relationship. It depicts the following:

a)      Profitability of the firm at different levels of output.

b)      Break-even point - No profit no loss situation.

c)       Angle of Incidence: This is the angle at which the total sales line cuts the total cost line.  It is shows as angle Θ (theta). If the angle is large, the firm is said to make profits at a high rate and vice versa.

d)      Relationship between variable cost, fixed expenses and the contribution.

e)      Margin of safety representing the difference between the total sales and the sales at breakeven point.

5. A company is expecting to have Rs. 25,000 in cash in hand on 1st April 2013 and it requires you to prepare cash budget for the three months, April 2013 to June 2013. The company furnished the following information to you:

Sales (Rs.)

Purchases (Rs.)

Wages (Rs.)

Expenses (Rs.)

February

March

April

May

June

70,000

80,000

92,000

1,00,000

1,20,000

40,000

50,000

52,000

60,000

55,000

8,000

8,000

9,000

10,000

12,000

6,000

7,000

7,000

8,000

9,000

Other information:

1) Period of credit allowed by supplier is two months;

2) 25% of total sales is for cash and the period of credit allowed to customers for credit sales is one month;

3) Delay in payment of wages and expenses is one month;

4)  Income tax Rs. 25,000 is to be paid in June, 2013     10

Or

State the advantages and limitations of budgetary control in a business.       10

Ans: Advantages of Budgetary Control:

A budget is a blue print of a plan expressed in quantitative terms. Budgeting is technique for formulating budgets. Budgetary Control, on the other hand, refers to the principles, procedures and practices of achieving given objectives through budgets. Here are the some Advantages of Budgetary Control:

a)      Maximization of Profit: The budgetary control aims at the maximization of profits of the enterprise. To achieve this aim, a proper planning and co-ordination of different functions is undertaken. There is proper control over various capital and revenue expenditures. The resources are put to the best possible use.

b)      Efficiency: It enables the management to conduct its business activities in an efficient manner. Effective utilization of scarce resources, i.e. men, material, machinery, methods and money - is made possible.

c)       Specific Aims: The plans, policies and goals are decided by the top management. All efforts are put together to reach the common goal of the organization. Every department is given a target to be achieved. The efforts are directed towards achieving come specific aims. If there is no definite aim then the efforts will be wasted in pursuing different aims.

d)      Performance evaluation: It provides a yardstick for measuring and evaluating the performance of individuals and their departments.

e)      Economy: The planning of expenditure will be systematic and there will be economy in spending. The finances will be put to optimum use. The benefits derived for the concern will ultimately extend to industry and then to national economy. The national resources will be used economically and wastage will be eliminated.

Limitations of Budgetary Control System:

The list of advantages given above is impressive, but a budget is not a cure all for organisational ills. Budgetary control system suffers from certain limitations and those using the system should be fully aware of them.

a)      The budget plan is based on estimates: Budgets are based on forecasting cannot be an exact science. Absolute accuracy, therefore, is not possible in forecasting and budgeting. The strength or weakness of the budgetary control system depends to a large extent, on the accuracy with which estimates are made. Thus, while using the system, the fact that budget is based on estimates must be kept in view.

b)      Danger of rigidity: Budgets are considered as rigid document. Too much emphasis on budgets may affect day-to-day operations and ignores the dynamic state of organization functioning.

c)       Budgeting is only a tool of management: Budgeting cannot take the place of management but is only a tool of management. ‘The budget should be regarded not as a master, but as a servant.’ Sometimes it is believed that introduction of a budget programme alone is sufficient to ensure its success. Execution of a budget will not occur automatically. It is necessary that the entire organisation must participate enthusiastically in the programme for the realisation of the budgetary goals.

d)      False Sense of Security: Mere budgeting cannot lead to profitability. Budgets cannot be executed automatically. It may create a false sense of security that everything has been taken care of in the budgets.

e)      Lack of coordination: Staff co-operation is usually not available during budgetary control exercise.

6. Assam Ltd. uses standard costing and furnished you the following information:       10

Standard materials for 700 units of finished product

Price of materials

Actual output

Opening Stock

Purchased 3,00,000 kg for

Closing stock

1,000 kg

Rs. 1 per kg

2,10,000 units

NIL

Rs. 2,70,000

20,000 kg

Calculate:

a) Direct Material Cost variance.

b) Direct Material Price variance.

c) Direct Material usage variance.

d) Significance of those variances.

Or

Explain the factors considered in establishment of Standard Costs.    10

Ans: Introduction of Standard Costing System in an Establishment: Introducing standard costing in any establishment requires the fulfillment of following preliminaries:

a) Establishment of cost centers: A cost centre is a location, person or item of equipment for which costs may be ascertained and used for the purpose of cost control. The cost centers divide an entire organisation into convenient parts for costing purpose. The nature of production and operations, the organisational structure, etc. influence the process of establishing cost centres. No hard and fast rule can be laid down in this regard. Establishment of the cost centres is essential for pin pointing responsibility for variances.

b) Classification and codification of accounts: The need for quick collection and analysis of cost information necessitates classification and codification. Accounts are to be classified according to different items of expenses under suitable headings. Each of the headings is to be given a separate code number. The codes and symbols used in the process facilitate introduction of computerization.

c) Determining the types of standards and their basis: Standards can be classified into two broad categories on the basis of the length of use:

i. Current standards: These are standards which are related to current conditions, particularly of the budget period. They are for short-term use and are more suitable for control purpose. They are also more amenable for combining with budgeting.

ii. Basic standards: These are long-term standards; some of them intended to be in use for even decades. They are helpful for planning long-term operations and growth. There can be significant difference in the standards set depending on the base used for them. The following are the different bases for setting standard, whether they are current standards for short-term or basic standards for long-term use.

Ø  Ideal standards: These standards reflect the best performance in every aspect. They are like 100 marks in a paper for students taking up examinations. What is possible under ideal circumstances in all aspects is reflected in these standards. They are impractical and unattainable in practice. There utility for control purpose is negligible.

 

Ø  Past performance based standards: The actual performance attained in the past may be taken as basis and the same may be retained as standard. Such standards do not provide any incentive or challenge to the employees. They are too easy to attain. Their value from cost control point of view is minimal.

 

Ø  Normal standard: It is defined as “the average standard which, it is anticipated can be attained over a future period of time, preferably long enough to cover one trade cycle”. They are average standard reflecting the average performance over a complete trade cycle which may take three to five years. For a specific period, say a budget period, their relevance is negligible.

 

Ø  Attainable high performance standards: They are based on what can be achieved with reasonable hard work and efforts. They are based on the current conditions and capability of the workers. These standards are considered to be of great practical value because they provide sufficient incentive and challenge to the workers to attain them. Any variances from such standard are really significant because the standard which is attainable with effort is not attained.

d) Determining the expected level of activity: Capacity of operation or level of activity expected over a future period is vital in fixing current or short-term standards. When the activity level is decided on the basis of sales or production, whichever is the limiting factor; all standard can be developed with the activity level as the focal point. The purchase of material, usage of material, labour hours to be worked, etc. are solely governed by the planned level of activity.

e) Setting standards: Standards may be either too strict or too liberal because they may be based on theoretical maximum efficiency attainable good performance or average past performance. Setting standards may also be called developing standards or establishment of standard cost because as a consequence of setting standards for various aspects, standard cost can be computed.

Material quantity standards: The following procedure is usually followed for setting material quantity standards.

(a)   Standardization of products: Detailed specifications, blueprints, norms for normal wastage etc., of products along with their designs are settled.

(b)   Product classification: Detailed classified list of products to be manufactured are prepared.

(c)    Standardization of material: Specifications, quality, etc., of materials to be used in the standard products are settled.

(d)   Preparation of bill of materials: A bill of material for each product or part showing description and quantity of each material to be used is prepared.

(e)    Test runs: Sample or test runs under regulated conditions may be useful in setting quantity standards in a precise manner.

Labour quantity standards: The following are the steps involved in setting labour quantity standards:

(a)   Standardization of products: Detailed specifications, blueprints, norms for normal wastage etc., of products along with their designs are settled.

(b)   Product classification: Detailed classified list of products to be manufactured are prepared.

(c)    Standardization of methods: Selection of proper machines to use proper sequence and method of operations.

(d)   Manufacturing layout: A plan of operation for each product listing the operations to be performed is prepared.

(e)    Time and motion study is conducted for selecting the best way of completing the job.

(f)     The operator is given training to perform the job or operations in the best possible manner.

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